Grid Asset Monitoring, Predictive Maintenance, and Utility Systems Integration

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Overview

Instrumenting Grid Assets and the Systems That Run Them

Transformer failures cost millions in repairs, lost revenue, and SLA penalties, and replacements are not quick — roughly a year of lead time for medium-voltage units and two to four years at substation level. Harsh loading has pulled service life that used to run 25 years down to under 10. Manual inspection rounds miss the early degradation that would have given operators warning.

Sequoia builds the sensing, edge processing, and cloud platforms that close that gap. Triaxial vibration and temperature monitoring on transformers and rotating machinery. Thermal and optical camera fusion on switchgear. The utility-side control systems that dispatch distributed device fleets, and the multi-tenant IoT platforms behind EV charging, fleet, and fuel operations. We have about 500 transformers and 1.5 GW under management globally, and we stay on through deployment, scaling, and maintenance.

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Instrumenting Grid Assets and the Systems That Run Them
Industry Focus

Where We Work in Energy and Utilities

Transformer & Rotating Asset Predictive Maintenance
Smart Grid

Transformer & Rotating Asset Predictive Maintenance

Triaxial vibration and temperature sensors feed edge ML models with cloud predictive analytics behind them, flagging degradation weeks to months before failure. Around 500 transformers and 1.5 GW are under management globally, with continuous coverage across switchgear, transformers, and rotating machinery. Sequoia builds, deploys, scales, and maintains the platform, and it runs for multiple customers today.

Switchgear Thermal & Optical Monitoring
Industrial Monitoring

Switchgear Thermal & Optical Monitoring

Thermal faults in switchgear are expensive and hard to catch on an inspection schedule — hot spots form between checks, and an undetected fault turns into an outage, a safety incident, or damaged equipment. We fuse real-time thermal and optical camera feeds with object tracking and live temperature readout, configurable safe, warning, and danger alerting, and motion and foreign object detection. Continuous automated visibility replaces the manual round.

Multi-Utility Dispatch & Systems Integration
Utility Platform

Multi-Utility Dispatch & Systems Integration

An electrical OEM needed one platform to serve consumers and utility partners at the same time. We built a layered cloud architecture where the utility control engine and the consumer app each connect to the device fleet through separate interfaces, not to each other — so demand response, frequency control, load shaping, and voltage support run with zero dependency on whether a consumer has the app open or updated. Demand response, time-of-use pricing, and virtual power plant dispatch are configurable per utility partner.

EV Charging, Fleet & Fuel Monitoring
EV & Fleet

EV Charging, Fleet & Fuel Monitoring

Manual site visits drove up operating cost and slowed response to charger failures across a fast-growing, multi-site footprint. We built a multi-tenant IoT platform — edge gateways, MQTT pipelines, cloud backend, live dashboards — deployed on AWS through Terraform and Ansible, with OCPP, InCharge, and eDRV charger integrations plus auth and observability. More than 100 sites are managed today, with solar, generator, and EV data in one dashboard.

Knowledgewise

Knowledgewise

Institutional Knowledge for Field Teams

In-House Accelerator

Institutional Knowledge for Field Teams

Knowledgewise is Sequoia's in-house accelerator that turns scattered manuals, veteran expertise, and field-specific knowledge into a cited, safety-aware AI assistant — giving every technician on day one the same grounded answers as senior staff.

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Challenge

  • Field knowledge lives in scattered manuals, notes, and the heads of experienced technicians — lost when people leave, hard to access for people who just joined

  • New technicians can't answer like veterans without years of accumulated experience

  • Different fields need different vocabulary and source-trust rules — a one-size-fits-all assistant doesn't work

Built

  • Split architecture: one core system (reads documents, searches, writes cited answers) plus a field-specific module (vocabulary, document types, source trust order, behavior rules)

  • New field added in about 2 days — same product underneath, only the module changes

  • Asks for clarification on vague questions, says so honestly when something isn't documented, and gets more cautious on safety-related questions with sources always shown

  • Data kept separate per field and per customer, enforced at the lowest level of the system

Knowledgewise is a production-ready, in-house built accelerator that transforms field knowledge silos into a structured, field-specific AI assistant — with citation transparency, safety escalation, and data isolation enforced at the system level.

Key Capabilities

Institutional Knowledge Capture

Transforms scattered manuals, notes, and veteran expertise into a structured, searchable knowledge base that survives staff turnover.

Field-Specific Module Architecture

A single core system with pluggable field modules — vocabulary, document types, source trust order, and behavior rules — customized per domain in ~2 days.

Safety-Aware & Citation-First

Escalates caution on safety-related queries, always cites sources, and honestly acknowledges gaps — engineered for regulated field operations.

Use Cases

Fleet Maintenance

Regulatory docs prioritized first, technician notes last — ensuring every answer respects the trust hierarchy of critical maintenance documentation.

Field Service & Repair

New technicians get grounded, cited answers identical to what senior staff provide — closing the experience gap from day one.

Regulatory Compliance Queries

Instantly surfaces the right compliance guidance across complex multi-document regulatory environments without manual searching.

Onboarding Acceleration

Compresses months of knowledge transfer into immediate access — new hires answer like veterans using the same trusted sources.

Outcomes

Deployed in two proven, very different field environments — demonstrating that the same core product adapts across industries with minimal reconfiguration.

Deployed in two proven, very different fields — fleet maintenance and laptop repair — proving the same core product adapts

New technicians get the same grounded, cited answers as senior staff

Each field respects its own source trust order (e.g., fleet maintenance: regulatory docs first, technician notes last)

How It Works

Ingest DocumentsField Module ConfigCited AI ResponseHuman ReviewContinuous Learning

In-House Accelerator

Knowledgewise

Built and maintained by Sequoia Applied Technologies — field-tested in production environments and ready for enterprise deployment with minimal customization.

Capabilities

Energy & Utilities Capabilities

Sensing and inference at the asset, analytics and dispatch in the cloud, and platform engineering that holds up across multiple customers and sites.

Predictive Maintenance for Transformers & Rotating Machinery

Triaxial vibration and temperature sensing with edge ML and cloud predictive analytics, detecting failure signatures weeks to months ahead across transformers, switchgear, and rotating machinery.

Predictive Maintenance for Transformers & Rotating Machinery

Switchgear Thermal & Optical Monitoring

Utility Dispatch & Device Fleet Control

Multi-Tenant IoT Platform Engineering

Case Studies
Metrics

What the Deployments Show

Figures from energy and utility systems Sequoia has built and continues to operate — asset monitoring at grid scale, and multi-tenant IoT across distributed sites.

500

Transformers under continuous predictive monitoring across global utility fleets.

Capacity under management

1.5 GW

Enterprise professionals collaborating

Continuous monitoring across switchgear, transformers, and rotating machinery, with AI driven flags for potential failures.

EV, Fleet & Fuel Sites Managed

100+

Real-time EV control and fuel alerts, with solar, generator, and EV data unified in one dashboard.

Failure Warning Lead Time

Weeks

FAQ

Frequently Asked Questions

Triaxial vibration and temperature at the asset. That data is processed at the edge and passed to cloud predictive analytics, which is where failure signatures weeks to months out get flagged. The same approach covers switchgear and rotating machinery.
Configuration rather than new development. Dispatch rules, time-of-use pricing, and virtual power plant programs are set per partner, regional tariff changes need no code change, and utilities can present the platform under their own brand.
Layer

Building Smarter Digital Futures Through Engineering and AI

Connected technologies, scalable infrastructure, and intelligent operational systems are shaping the next generation of digital transformation across industries.

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